Product Overview
Product Positioning: Tailored feed solution for 36＋Days broilers.
R&D Background:36＋Days is a critical stage for rapid weight gain and fat deposition in broilers.
Goal: Maximize broiler growth rate and meat quality while reducing cost per unit of weight gain.
Applicable Stage: Broiler fattening period (36＋days).
Nutritional Focus: Improve feed digestibility and pellet durability.
Target Customers: Medium to large farms, small-scale farmers, organic/eco-friendly poultry producers.
Certifications: ISO, CE, SONCAP international standards.
Key Risks in 36＋Days Broiler Feed Production
To achieve rapid weight gain, optimize feed conversion ratio, and control costs during the broiler fattening period, every broiler feed mill must focus on key risks when producing feed for 36＋days broilers. By effectively utilizing broiler chicken feed making machine and optimizing the broiler feed manufacturing process, risks can be minimized, and flock uniformity and feed conversion efficiency can be improved. The four major risks and their solutions are summarized below:
Inaccurate Energy Control in Formulation
📕 Risk: Broilers at this stage have extremely high energy requirements. Even slight deviations in energy density may lead to excessive fat deposition or slow growth. Common issues include fluctuating raw material energy values, inaccurate batching, and unstable fat levels.
📕 Solution:
ABC Machinery uses intelligent broiler feed making machine and energy-balance systems to monitor raw material energy in real time, automatically correcting through software, ensuring the broiler feed pellet making machine produces feed with precise caloric content.
High-Fat, High-Energy Formulations Prone to Oxidation
✅ Risk: High oil content in fattening feed may oxidize during storage or thermal processing, resulting in rancidity, off-flavors, and vitamin degradation, affecting feed intake and conversion efficiency.
✅ Solution: Employ a “stepwise oil spraying + low-temperature pelleting” chicken feed production line. Oils are added gradually and applied at low temperatures, combined with post-coating techniques, locking in fat-soluble nutrients and flavor.
Uneven Mixing or Micro-Nutrient Errors
✅ Risk: Micro-nutrients are present in very low proportions in high-density fattening feed. Uneven mixing can increase flock weight differences and feed conversion ratio fluctuations, raising production costs.
✅ Solution: High-efficiency paddle mixers and precision dosing systems, monitoring mix uniformity in real-time, error margin ±0.1%.
Improper Pelleting Temperature and Drying Control
📕 Risk: Excessive pelleting temperature or uneven drying may damage protein structure and vitamin activity, causing high fines and reduced feed intake.
📕 Solution: Low-temperature conditioning combined with staged cooling in the broiler feed production process ensures proper starch gelatinization, minimizes heat-sensitive nutrient loss, and counterflow cooling.
36＋Days Broiler Feed Production Process
Producing high-quality broiler feed during the fattening period requires a scientific chicken feed manufacturing process. Proper configuration of broiler feed making machine, efficient broiler feed pellet making machine, and integrated chicken feed production line ensures precise execution of grinding, mixing, pelleting, and oil application, achieving balanced nutrition, complete pellets, and stable production.
| Parameter / Feature | Flat-Die Pellet Machine | Flat-Die Pellet Production Line | Ring-Die Pellet Machine | Ring-Die Pellet Production Line |
| Output | 60–300 KG/H | 1–12 TON/H | 30–2000 KG/H | 1–100 TON/H |
| Price (USD) | $490+ | $5,200+ | $1,850+ | $29,987+ |
| Pellet Size | 1.5–3 mm | 1.5–3 mm | 1.5–3 mm | 1.5–3 mm |
| Suitable Users | Small farmers, family farms | Medium to small farms | Medium to large farms | Large brooding farms |
Raw Material Preprocessing & Fine Grinding
Objective: Provide high-energy, high-protein, and evenly mineralized raw materials suitable for broiler digestion, ensuring palatability and nutritional stability.
📕 Key Equipment:
- Vibrating sieves/magnetic separators, hammer/roller mills, cooling systems, or stepwise grinding setups.
📕 Process:
- Remove impurities → grind to 600–800 μm → stepwise grinding and cooling of high-fat/protein materials to prevent nutrient loss and oxidation.
📕 Outcome:
- High-purity raw materials, minimal dust, uniform particle size, improved digestibility, excellent palatability for the broiler feed pellet production line.
Uniform Mixing & Precise Additives
- ✅ Objective: Ensure even nutrition for each batch, accurate micro-element and enzyme addition, optimizing feed conversion ratio.
- ✅ Key Equipment: Twin-shaft paddle mixer + automated micro-addition system.
- ✅ Process: Rough and fine materials added → twin-shaft mixing → precise micro-additive dosing (±0.1%) → monitor mix uniformity (CV≤5%).
- ✅ Outcome: Consistent nutrition, uniform flock, optimized FCR, and controllable batch production for chicken feed mill equipment.
Recommended Mixer Selection for Broiler Production Stages
| Stage | Feed Characteristics | Recommended Mixer Type | Key Advantages |
| Brooding (0–21 days) | Fine particles, low oil content, nutrient-sensitive | Single Shaft Ribbon Mixer or Small Twin Shaft Paddle Mixer | Gentle mixing, protects nutrients |
| Growing (22–35 days) | Coarser particles, moderate oil addition | Twin Shaft Paddle Mixer | Uniform mixing, supports oil and liquid spraying |
| Finishing (36 days＋market) | High oil content, energy-rich feed | Twin Shaft Paddle Mixer (with oil spraying system) | Fast and uniform mixing, prevents segregation |
Conditioning, Pelleting & Cooling
📕 Objective: Produce highly palatable feed with uniform pellet density, low fines, enhancing digestibility and nutrient utilization.
📕 Key Equipment: Dual-layer conditioner + low-temperature ring-die pellet mill + counterflow cooler + vibrating sieves.
📕 Process: Conditioning at 80–85°C → low-temperature pelleting (2.5–3.0mm) → counterflow cooling and sieving, finished pellet integrity ≥98%.
📕 Outcome: Uniform pellets, low fines, high digestibility, minimal nutrient loss in broiler feed production machine.
Oil Coating & Finished Feed Storage
Objective: Improve feed energy utilization, antioxidant capacity, and storage stability.
✅ Key Equipment:
- Post-oil spraying system + coating machine + automatic quantitative packaging + temperature & moisture-controlled storage, optional intelligent traceability system.
✅ Process:
- Low-temperature oil and vitamin coating → uniform coating → automatic packaging → storage with controlled temperature and humidity → optional traceability.
✅ Outcome:
- Enhanced palatability, improved energy utilization, reduced nutrient loss, increased antioxidant stability, and scientifically efficient feed production process.
Customized Solutions for Different Farm Scales
ABC Machinery provides tailored broiler feed production solutions for broiler fattening periods, optimizing feed formulas and animal feed processing plant operations according to farm size, breed, growth cycle, and raw materials. With efficient broiler chicken feed making machine and advanced chicken feed production line, each batch achieves consistent quality and controllable production.
- Small/Medium Farms: Flexible small-batch production, quick formula adjustments, suitable for multi-strain rotation. Using efficient chicken feed making machine, feed intake and flock uniformity improve, optimizing FCR and reducing broiler feed mill production costs.
- Large-Scale Farms: High output and strict batch consistency. Low-temperature pelleting + counterflow cooling ensures high pellet integrity, minimal FCR fluctuation, stable weight gain, maximizing broiler feed production efficiency.
- Organic/Eco-Friendly Farms: Natural raw materials, low-temperature pelleting, and oil coating protect nutrients. High-efficiency broiler feed production machine and broiler feed pellet making machine enhance flock health, lean meat ratio, and compliance with organic standards.
